NEW PRODUCT / SOLUTION
Rigid-plastic objects
APPLICATION SECTOR
Rigid plastic
VALORIZED OUTPUT
Spent coffee grounds
TRL
Deploy
CONTEXT
Global
SDG
VALUE CHAIN AREA
Coffee grounds can be used to produce biopolymers through the injection molding, a process that involves heating the material – coffee grounds mixed with natural glues and wood grains to make a liquid composite -and injecting it into the mold cavity under high pressure; the molten material would then fill the mold, and conform to its features and shape.
Coffee cups made from spent coffee grounds needs to meet the required performance standards, such as food safety, durability, and heat resistance; also, factors such as mold design, wall thickness, and geometry of the parts, should be optimized in order to minimize the possible defects and to achieve the desired characteristics.
Moreover pieces of furniture, from chairs to tables, can be realized with a percentage of coffee grounds that can arrive up to 100% in some cases, or can be mixed with natural binders, with polypropylene and with jute bags reinforcement.Also, coffee panels and tiles can be produced from coffee grounds mixed with polylactic acid for architectural purposes.
DESCRIPTION
IMPACTS
These kinds of objects can be not compostable nor recyclable, depending on the spent coffee grounds quantity in the polymer and on the typology of the polymer.
In order to replicate this good practice for rigid-plastic kitchenware, be aware of the food-contact regulations that are different in every country.
Also, the cost-effectiveness and scalability of producing rigid-plastic objects from spent coffee grounds has to be taken into account.
CHALLENGES AND LIMITS
EXAMPLES OF APPLICATION
Kaffeeform
Germany, 2009
(https://www.kaffeeform.com)
Coffeefrom
Italy, 2021
(https://coffeefrom.it/)
CreativeARQ
Portugal, 2016
(https://creativearq.com/en_gb/?s=coffee)
Steward Design Panels
Netherlands, 2019
(https://www.designpanels.com/nl-nl/Producten/1778/3d-coffee-panels)
GreenPavers
Africa, 2022
(https://knowledge-hub.circle-lab.com/article/13794?n=GreenPavers---Upcycling-plastics-to-tiles)
Re-worked
UK, 2015
(https://www.re-worked.co.uk)
Zuiver
Netherlands, 2021
(https://www.zuiver.com/en/albert-kuip-coffee-chair)
Kristen Wang Design
Re.Bean
Australia, 2019
(https://gallerysallydancuthbert.com/artists/57-kristen-wang/overview/)
Kartell and Antonio Citterio
Illy
Italy, 2022
(https://www.kartell.com/it/it/ktit/shop/product/re-chair-2-sedie/kar0580303)
Chip[s] Labs
UK, 2021
(https://knowledge-hub.circle-lab.com/article/8164?n=Chip%27s-Chip-Boards)
Lavazza
Carlo Ratti Associati and Italo Rota Building Office, Mapei
Italy/United Arab Emirates, 2021