From cups to furniture and architecture: Biopolymer from coffee grounds

NEW PRODUCT / SOLUTION

Rigid-plastic objects

APPLICATION SECTOR

Rigid plastic

VALORIZED OUTPUT

Spent coffee grounds

TRL

Deploy

CONTEXT

Global

SDG

mysdgs
mysdgs

VALUE CHAIN AREA

Coffee grounds can be used to produce biopolymers through the injection molding, a process that involves heating the material – coffee grounds mixed with natural glues and wood grains to make a liquid composite -and injecting it into the mold cavity under high pressure; the molten material would then fill the mold, and conform to its features and shape.

Coffee cups made from spent coffee grounds needs to meet the required performance standards, such as food safety, durability, and heat resistance; also, factors such as mold design, wall thickness, and geometry of the parts, should be optimized in order to minimize the possible defects and to achieve the desired characteristics.

Moreover pieces of furniture, from chairs to tables, can be realized with a percentage of coffee grounds that can arrive up to 100% in some cases, or can be mixed with natural binders, with polypropylene and with jute bags reinforcement.Also, coffee panels and tiles can be produced from coffee grounds mixed with polylactic acid for architectural purposes.

DESCRIPTION

C4CEC-angle-left
C4CEC-angle-left

IMPACTS

Environmental Impact
Social Impact
Economical Impact

These kinds of objects can be not compostable nor recyclable, depending on the spent coffee grounds quantity in the polymer and on the typology of the polymer.
In order to replicate this good practice for rigid-plastic kitchenware, be aware of the food-contact regulations that are different in every country.
Also, the cost-effectiveness and scalability of producing rigid-plastic objects from spent coffee grounds has to be taken into account.

CHALLENGES AND LIMITS

C4CEC-angle-left

EXAMPLES OF APPLICATION

Kaffeeform

Germany, 2009

(https://www.kaffeeform.com)

Coffeefrom

Italy, 2021

(https://coffeefrom.it/)

CreativeARQ

Portugal, 2016

(https://creativearq.com/en_gb/?s=coffee)

Steward Design Panels

Netherlands, 2019

(https://www.designpanels.com/nl-nl/Producten/1778/3d-coffee-panels)

GreenPavers

Africa, 2022

(https://knowledge-hub.circle-lab.com/article/13794?n=GreenPavers---Upcycling-plastics-to-tiles)

Re-worked

UK, 2015

(https://www.re-worked.co.uk)

Zuiver

Netherlands, 2021

(https://www.zuiver.com/en/albert-kuip-coffee-chair)

Kristen Wang Design

Re.Bean
Australia, 2019

(https://gallerysallydancuthbert.com/artists/57-kristen-wang/overview/)

Kartell and Antonio Citterio

Illy
Italy, 2022

(https://www.kartell.com/it/it/ktit/shop/product/re-chair-2-sedie/kar0580303)

Chip[s] Labs

UK, 2021

(https://knowledge-hub.circle-lab.com/article/8164?n=Chip%27s-Chip-Boards)

Lavazza

Carlo Ratti Associati and Italo Rota Building Office, Mapei
Italy/United Arab Emirates, 2021

(https://www.internimagazine.it/design/progetti/solar-moka-expo-2020-dubai/)